How to post, how to add pics, how to add an attachment, and how to share a YouTube video...


Author Topic: Wings  (Read 344 times)

Offline Brock

  • Sr. Member
  • ****
  • Posts: 227
  • Total likes: 266
  • flu-flu
  • OS:
  • Windows NT 10.0 Windows NT 10.0
  • Browser:
  • Chrome 144.0.0.0 Chrome 144.0.0.0
  • Eagle Type: XL
Wings
« on: January 21, 2026, 07:55:38 PM »
Finally ran out of chores to chase on the fuslage, for now, so had no choice but to switch gears from metal to wood.  Felt good to cut a few bits of wood.  Cut once measure thrice, or is that the other way around.
s/n: WEB-14, 3VLA
flu-flu: type of arrow that travels slow for short distance.

Offline Kamcoman77

  • Donor 2026
  • *
  • Posts: 598
  • Total likes: 500
  • Building LE-XL H-51
  • OS:
  • Windows NT 10.0 Windows NT 10.0
  • Browser:
  • Chrome 144.0.0.0 Chrome 144.0.0.0
Re: Wings
« Reply #1 on: January 21, 2026, 09:58:04 PM »
Looking good!

Offline Brock

  • Sr. Member
  • ****
  • Posts: 227
  • Total likes: 266
  • flu-flu
  • OS:
  • Windows NT 10.0 Windows NT 10.0
  • Browser:
  • Chrome 144.0.0.0 Chrome 144.0.0.0
  • Eagle Type: XL
Re: Wings
« Reply #2 on: January 22, 2026, 07:10:18 PM »
The spar-cap tapers were easier than I thought they would be.  Cut a wedge from a 2x4, taped it to the spar-web and ran it through the table saw.  First glue tomorrow.

s/n: WEB-14, 3VLA
flu-flu: type of arrow that travels slow for short distance.

Offline Brock

  • Sr. Member
  • ****
  • Posts: 227
  • Total likes: 266
  • flu-flu
  • OS:
  • Windows NT 10.0 Windows NT 10.0
  • Browser:
  • Chrome 144.0.0.0 Chrome 144.0.0.0
  • Eagle Type: XL
Re: Wings
« Reply #3 on: January 28, 2026, 07:55:17 PM »
Glued up the second front spar today.  Just like Isotopes, I had to add a bit (1/8th inch) to my filler block.

Tomorrow I am going to try out the scarfing sled which was setup, today, with a Hitachi router.  This Scarfing will be a first for me.  Hope to scarf all four spar webs in one go.  There is a lot of surface area in common between the spar-caps and spar-web.  I'm begining to think it might be better to glue it with TitebondIII instead of T-88.
s/n: WEB-14, 3VLA
flu-flu: type of arrow that travels slow for short distance.

Offline Kamcoman77

  • Donor 2026
  • *
  • Posts: 598
  • Total likes: 500
  • Building LE-XL H-51
  • OS:
  • Windows NT 10.0 Windows NT 10.0
  • Browser:
  • Chrome 144.0.0.0 Chrome 144.0.0.0
Re: Wings
« Reply #4 on: January 28, 2026, 08:32:52 PM »
I made a scarfing jig and tried a router as my 1st choice. Either the bit wasn't sharp enough or the router speed was too slow, but the thin plywood edge at the end was torn quite a bit. I added a steel strip at the end of the jig and switched to a belt sander. Worked great. If the router works for you, it will be a lot faster. I just wasn't happy with my test scarf using my router.

 

EaglersNest Mission Statement:
To maintain the comprehensive searchable database resource for Builders and Fliers of Leonard Milholland ultralight airplane designs aka Legal Eagle Ultralights.

BetterHalfVW.com  becomes LegalEagleAirplane.com - stay in contact with Leonard and get plans for all the Milholland Designs at LegalEagleAirplane.com
SimplePortal 2.3.7 © 2008-2026, SimplePortal